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Duration 21 hours
Course Outline
Foundations of WAAM and Hybrid Manufacturing
- Introduction to metal additive manufacturing
- WAAM mechanisms and deposition techniques
- Hybrid robot-CNC strategies and current industry trends
Basics of FANUC Welding Robot Programming
- Introduction to FANUC robotic platforms and ROBOGUIDE
- Creating paths for arc welding tasks
- Setting teaching points, tool offsets, and coordinate frames
GMAW Processes and WAAM Deposition Strategy
- Configuring Gas Metal Arc Welding (GMAW) parameters for WAAM
- Controlling wire feed rate, travel speed, and current
- Designing single-bead and multi-bead layer approaches
Coordinating with HAAS CNC Systems
- Introduction to 5-axis worktables and component setup
- Aligning references and calibrating against robotic paths
- Programming CNC toolpaths for hybrid finishing operations
Integrating Robot and CNC Workflows
- Process planning: Choosing between robot-first or CNC-first hybrid approaches
- Implementing handshaking, communication, and synchronization methods
- Simulating processes and optimizing real-world timing
Validating Processes and Troubleshooting
- Ensuring geometric accuracy and consistency in WAAM outputs
- Addressing weld defects, layer distortion, and post-processing requirements
- Standard troubleshooting procedures for hybrid environments
Conclusion and Future Directions
- Review of key components in an integrated WAAM process
- Recommended pathways for production validation and scaling
- Next steps regarding testing, safety compliance, and quality assurance
Requirements
- Familiarity with industrial automation fundamentals
- Practical experience in welding or robotic programming
- Foundational knowledge of CNC machining principles
Target Audience
- Robotic welding technicians
- Manufacturing and automation engineers
- Specialists involved in hybrid CNC/robotic processes
Testimonials (1)
Practical usages are very impressive.
